A chromium-iron alloy electrode with unique coating for I abrasion resistant overlays  on plain carbon steels, Manganese steels, and grey cast iron. Carbides are uniformly distributed in a hard martensitic matrix. This offers excellent resistant to low stress, scratching type as well as high stress gouging type abrasion of metal coal, ore and minerals

Bucket teeth, crushing hammer, jaw crusher, mill screws, crusher mantle, scraper blade.

TECHNICAL DATA Hardness:- 58 - 62 HRC

DIMESIONS

A chromium-iron alloy electrode with unique coating for I abrasion resistant overlays  on plain carbon steels, Manganese steels, and grey cast iron. Carbides are uniformly distributed in a hard martensitic matrix. This offers excellent resistant to low stress, scratching type as well as high stress gouging type abrasion of metal coal, ore and minerals.

Bucket teeth, crushing hammer, jaw crusher, mill screws, crusher mantle, scraper blade.

TECHNICAL DATA Hardness:- 58 - 62 HRC

DIMESIONS

It is a super- heavy coated electrode for hard facing application on mild steel, carbon steel and low alloy steel where resistance to severe abrasion is necessary. It has a very quite and stable arc. The weld deposits retain hardness at relatively high temperatures. Use only one or two layers to avoid cracking. Net deposition efficiency: 130% approximately.

Ideal for applications where abrasive and wear conditions exist as in the ceramic industry ploughshares, cultivator shovels, coke chutes sand blasting equipment, earthmoving equipments and mining equipment subject to heavy abrasion and wear, etc.

TECHNICAL DATA Hardness of the metal (as Deposited):- 58 - 60 HRC

DIMESIONS

Thick coated electrode for high wear-resistant facing on structural and machine parts which parts which are subject to abrasion. Due to the high carbon, chromium and other secondary alloys contents the resistance to wear and hardness are extremely high. Especially applicable for building-up corners and edges. The welding properties are equally good with C. C. and A.C.

Bucket teeth and shovel lips, grizzly bars pulverizing and crushing pant, gravel handling machinery, Coal mining equipment, and screw.

TECHNICAL DATA Hardness of the metal (as Deposited):- 62 - 63 HRC

DIMESIONS

Special coated austentic- manganese steel electrode for the welding for the welding of surface layers on worn out components made of austenitic manganese steel which are manly subjected to impact loads. Strain-hardening considerably improves the hardness and the ressitance to wear of the alloy. Also suitable for joining of manganese steel to steel.

Hammers, crusher rolls, Rail crossing and Dredger teeth.

TECHNICAL DATA Hardness of the metal (as Deposited):- 200 - 250 HB

DIMESIONS

Lime-base coated electrode for hard facing on structural and machine parts which are subject to wear and impact load. Even thicker layers are tight and free cracks the welding material has good machining properties and can be flame hardened additionally. Considerable increase  in hardness by means of heat treating is not achieved.

Rail crossing points, coupling, shafts, gear wheels, machine parts, earthmoving and agricultural machinery

TECHNICAL DATA Hardness of the metal (as Deposited):- 275 - 325 HB

DIMESIONS

Special electrode with a fully austenitic structure for welding heat-resistant CR- and CR Ni-steel. The weldment have very high resistance to hot-cracking. Operating temperature to 1200 C. Very smooth and clean weld, no spatter and excellent slag removal.

Petrochemical systems, Industrial and natural gas system, pressure vessels and components, furnace parts, jet and rocket engine parts steam raising systems liquid gas vessels anchor welding in kiln parts of cement plants.

TYPICAL ALL-WELD METAL MECHANICAL PROPERTIES:

A rutile coated typical stainless steel electrode for joint welding and surfacing on austenitic 18/8/3 Cr Ni Mo steels.  Also for repair welding on stainless steel with unknown composition good weld appearance and non-porosity are the outstanding arguments for using this electrode. Very low carbon content ensures no risk of weld decay in stabilized and unstabilised alloys.

Pickling tanks, pumps and pipe systems, dairy vessels and pipe work, drug and foot equipment, acid containing vessels and pipe systems.

TYPICAL ALL-WELD METAL MECHANICAL PROPERTIES:

Electrode with special core wire for particularly ductile and crack resistant repair welding on grey and spheroidal cast iron. XL – C30 is very suitable for joining on all malleable types of cast iron. The electrode has excellent welding properties and produces smooth seams without transverse undercuts. The special bimetallic core wire increases the current-carrying as well as deposit efficiency. In spite of the high elongation the weld deposit is crack resistant. Weldment is also having excellent machining properties.

Machine tool bases and frames, Exhaust manifolds Oil and grease sumps. Gear and bearing cases iron / steel construction and connection.

TYPICAL ALL-WELD METAL MECHANICAL PROPERTIES:

The most widely applicable electrode for maintenance and repair welding. For joining all dissimilar problem and “unknown” steel combinations. The most crack filler metal combining maximum strength, good corrosion and heat resistance with outstanding weld ability in all positions to produce smooth, porosity free welds without undercut or spatter.

Tools, dies, springs, carbon steels, stainless steels, pressure vessel, aircraft steels. Welding low medium and high alloy steels requiring the highest strength and quality. Also ideal as an underlayment prior to applying hard facing alloys. Commonly used for joining stainless steel of unknown analysis and these steel to carbon steels. Also used for rebuilding shafts and blades used in the chemical construction and mining industries.

TYPICAL ALL-WELD METAL MECHANICAL PROPERTIES:

XL-18 is easily weld able and gives good slag removal. Recovery is 160%. The weld metal is work-hardening, largely resistant to rust and corrosion and resists scaling up to 1560*F.

XL-18 suited for particularly tough, crack-and wear resistant joint and surfacing on steels higher tensile strength like St.60, St.70 and hard-manganese steel, as well as for joining high alloy steles with low-alloy and non-alloy materials. Such applications occur primarily on construction machinery and equipment. XL-18 is strongly recommended for elastic inter-passes under hard facings exposed to impact loads.

TYPICAL ALL-WELD METAL MECHANICAL PROPERTIES: