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SPECIAL MAINTENANCE ELECTRONES  
 
WEARRESIST MAKE ELECTORDES
 
Alloy Steel Welding Electrodes

Alloy steel base metal contains addition of Molybdenum, Chromium, Vanadium, Nickel etc. The welder must be aware that each of these alloying elements has an effect similar to increasing the carbon content. This effect is known as the carbon equivalent. These additions helps  in many ways such as refining the grain size and increasing the strength of the metal etc. The effect of these elements can be measured and reference with calculation given below. This carbon equivalent calculation assist to determine the preheat temperature for welding job.

                %Mn + %Si      %Cr + %Mo + %V     %Cu + %Ni
CE = %C +  __________  +  ______________  +  _________

6                         5                      15

% C in Base
Metal
Recommended Preheat Temperature ( 0C )
Upto 0.45% 100 0C
0.45% - 0.60% 100 250 0C
Above 0.60% 250 – 300 0C
 
The product range of this group include :
 
XL-M
A medium coated all position electrode for jobs of structural importance. It has good mechanical properties. UTS: upto 550 N/mm2, YS: upto 480 N/mm2, Elongation: upto 28%.
XL-M
 
XL-S
Specially formulated coating giving excellent welding characteristics and fine scaled welding seams in all positions.  It has good mechanical properties. UTS: upto 550 N/mm2, YS: upto 480 N/mm2, Elongation: upto 30%.
XL-S
 
XL-LH
Special coated electrode high grade and crack resistant welds on hydrogen controlled steels and for construction subject to local stress accumulations. UTS: upto 540 N/mm2,YS upto 450 N/mm2,Elongation: 30% (approx.)
XL-LH
 
XL-LHH
XL-LHH is a medium coated hydrogen controlled electrode. It is suitable for all position welding. It is specially developed for high impact values at sub zero temperatures. It has very good mechanical properties. UTS: upto 650 N/mm2, YS: upto 550 N/mm2,Elongation: 30% (approx.)
XL-LHH
 
XL-LLH
Outstanding crack resistance at normal and sub-zero temperatures. Can be welded in any position (except vertical down) weld deposit can be flame cut. It has very good mechanical properties. UTS: upto 980 N/mm2, YS: upto 900 N/mm2,Elongation: 14% (approx.)
XL-LLH
 
XL-HLH
XL-HLH is a high ductility and crack resistant weld deposit with low hydrogen content, Good weld ability in all position resistance to sea water and sulfuric acid fumes. UTS: upto 650 N/mm2, YS: upto 550 N/mm2,Elongation: 30% (approx.)
XL-HLH
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Metal Preparations Welding Electrodes
 
Metal Preparations Welding Electrodes
WRTPL metal preparation alloys specially designed for cutting and gouging. It requires no special skill.
 
The product range of this group include :
 
XL-CUT
Coated electrode for cutting, gouging and grooving metals and alloys, including mild steels, stainless steels, cast iron, nickel, copper.
XL-CUT
 
XL-WT
XL-WT is the fast and economical gouging and chamfering tool for every type of metal. Including mild steels, stainless steels, cast iron, nickel, copper and aluminum alloys. A high efficiency electrode that performs with all types of welding machines. The forceful arc-blow is produced by the special coating which eliminates the need for compressed air or oxygen. The size and depth of the groove can be easily controlled. Slag practically falls off, cut is smooth, uniform and can be done in all positions.
XL-WT
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Wearplate

The Wear doctors for Indian core – sector industry presents the modular concept of wear protection using X’tralife wear plates.These wear plates are constituted of a steel backed superlative wear resistant cladding. Manufacturing of these plates by a specialized fusion bonding process offers a significant advantages in terms of lowest dilution levels, highest concentration of carbides and superlative resistance to abrasion. X’tralife wear plates ushers in a new era of wear protection for design and maintenance engineers over traditional wear protection using Mn-steel Ni-Hard, hi-chrome , Heat Tretaed , stainless steel of hardfacing by welding.

The Various grades are as under :
 
GRADES DESCRIPTION ALLOY BASIS HARDNESS
XL-CC For moderate abrasion and moderate impact Cr, C, Mn, Si, W 60-65 Rc
XL-CP For abrasion and low angle impact erosion Cr, C, Mn, Si, W, V, B 60-65 Rc
XL-ECO For moderate abrasion and impact Cr, C, Mn, B, Si, W 56-59 Rc
XL-55MN For abrasion resistance and erosion Cr, C, Mn, V, Mo, W 60- 65 Rc
XL-55 For moderate abrasion and severe impact temp. resistance 650°C Cr, C, Mn, Mo, Si, W 55-58 Rc
XL-61 For severe abrasion and moderate impact Cr, C, Nb, Mn, Si, W 60-64 Rc
XL-65 For severe abrasion resistance and high hot hardness up to 800°C Cr, C, Nb, V, Mo, Mn, Si, W 63-66 Rc
XL-IMP For severe impact Cr, C, Mn, Si, Nb, Ti As deposited 28-30 RcWork Hardened 48-52 Rc
 
Wearplate Wearplate
 
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Coating Products
Coating Products
CPD division also offers speciality chemical solutions that will improve performance, save time & money. These products designed to solve a wide range of industrial problems in tribology (friction, wear, lubrication) corrosion protection and maintenance. These high performance products are available in aerosols with special spray

valve for ease of application & convenience and also in Bulk packing having the following products categories :

 
LUBRICATION PRODUCTS
WR 9002 BELT GRIPPER AND LUBRICANT
WR 9004 OPEN CHAIN LUBRICANT
WR 9040 MULTI FUNCTIONAL LUBRICANT CUM PENETRANT
WR 9050 PAINT, VARNISH & GASKET REMOVER
WR 9101 TEFLON DRY SPRAY
WR 9601 MOS2, DRY BONDED LUBRICANT
ANTI – SEIZE PRODUCTS
WR 9600 C COPPER BASED ANTI SEIZE COATING
WR 9600 M MOLY BASED ANTI-SEIZE COATING
WR 9690 HIGH TEMPERATURE ANTISEIZE COATING
DEWATERING PRODUCTS
WR 3590 DEWATERER
SPECIALITY GREASES
WR LI001 HIGH SPEED GREASE
WR LI005 HIGH TEMPERATURE GREASE
ELECTRICAL/ELECTRONIC CARE PRODUCTS
WR 1800 DEGREASER AND CLEANER
WR 1801 SUPERLATIVE ELECTRIC CONTACT CLEANER
WR 1803 ELECTRIC/ELECTRONIC COMPONENT CLEANER
WR 1804 CLEANER CUM LUBRICANT
WR 1805 INSULATING VARNISH
WR 1806 COATING FOR BATTERY TERMINAL PROTECTION
WR 1807 OPTICAL FIBRE CLEANER
WR 1808 INSULATIVE AND CORROSION RESISTANT COATING FOR PCB ASSEMBLES
WR 1809 FLEXIBLE BUS BAR COATINGS
WR 2010 DIELECTRIC COATING
CORROSION RESISTANCE PRODUCTS
WR 2500 ZINC COATING
WR 2510 DUNOIS COATING
WR 2520 SS SPRAY COATING
WR 2560 STRIPABLE PROTECTIVE COATING
WR 2570 DRY WAX COATING
 
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Prime Cut Machine

The unique burning action of Prime Cut Ultrathermic cutting rods liquefies any material in their path, using the material itself as fuel. Utilizing only oxygen, they will quickly cut or melt through almost any known material, including cast iron, steel, stainless steel, concrete, granite, nickel, titanium and aluminum, as well as exotic metals. Because these systems cut so quickly, there is minimal heat build-up, enabling the temper of the material to remain virtually unchanged. The Ultrathermic rods burn in damp atmospheres, even when submerged in mud or water. This unique performance feature gives Prime Cut a substantial advantage over other types of equipment, especially for industries that experience adverse working conditions.

  • PC/A – 2
  • PC/A – 5
  • PC/A – 20
  • PC/TA – 60
  • PC R.D
  • ECO BAR

Eco-Bars will reduce the time consuming task of burning and  processing scrap, concrete, cast iron, copper, nickel, stainless,  refractories and other ferrous and non-ferrous materials. Designed to  economically cut melt or pierce materials cleanly and efficiently, using  only oxygen. Eco-Bars efficiently cut what other system can’t! 

MONTI,Germany :

Portable tools including MBX Bristle blaster machine and automotive/welding solutions

Video : MBX Bristle Blaster - Description and Usage
Video : MBX Bristle Blaster - High Speed Video
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WELDING ELECTRODES
Special Mantenance Electrones
V-Belts
Timing Belts
NC Chosun SS Electrodes
Welding Material
Safety Materials
Welding Machine and Inverter
Sister Concern
       

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11, Dinubhai Easte,
Trikampura, G.I.D.C. Vatva,
Ahmedabad - 382445
 
Phone
Phone : +91-79 - 2589 5840 / 93270 35841
Mobile : +91 - 93270 35840 / 99989 82870
 
  Email :  info@smarhling.com
website :  www.smarhling.com
   

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